Feasibility evaluation of failure models for predicting forming limit of metal foils

Forming limit of metal foil is an important index to evaluate its formability, and is of considerable significance to improve the quality of products. The ductile fracture (DF) behavior in microscale plastic deformation is remarkably affected by the geometry and grain size. To explore the size-dependent forming limit curve (FLC), the Holmberg and Marciniak tests of SUS304 foils with the thicknesses of less than 0.1 mm and diverse grain sizes were performed. In addition, the validity and feasibility of three types of existing failure models including Swift/Hill, Marciniak-Kuczynski (M-K) and DF criteria for predicting the micro-scaled FLCs were discussed. It is found that the Swift/Hill model possesses the worst accuracy with predicting deviation above 50%. Four classical DF criteria including Freudenthal, Ayada, Brozzo and Oh show great difference, and Oh model considering plastic anisotropy presents the best precision. The predicted deviation of M-K model is aggravated with increasing grain size and decreasing foil thickness, which is attributed to the intensified free surface roughening and transformation of fracture mechanism with miniaturization. This research thus provides a deeper understanding and valuable reference for the widespread application of FLC in microforming.     

Influence of thickness and initial groove angle in M–K model on limit strain of 7B04 by considering through-thickness stress

Marciniack–Kuczinski (M–K) model is widely used to predict material’s forming limit curve (FLC). The prediction of FLC traditionally neglected through-thickness normal stress. However, it cannot be neglected in some forming processes. Much work has been done to study the effect of through-thickness normal stress on FLC with constant through-thickness normal stress or constant ratio of through-thickness normal stress and maximum principal stress. In addition, based on Nakazima test process, the ratio of through-thickness normal stress and maximum principal stress has been derived, which was a function of instantaneous thickness and loading path. Here, initial groove angle in M–K model was not considered. In this paper, uniaxial tension tests and Nakazima tests were performed on 7B04 aluminum alloy. Based on Hill 48 yield criterion and M–K model, the prediction model of FLC was established. The increase of thickness can enhance FLC. Meanwhile, it is necessary to consider through-thickness normal stress and initial groove angle in prediction model. On the left side of FLC, the effect of initial groove angle on FLC is weakened by increasing sheet thickness. On the right side of FLC, the effect of initial groove angle on FLC is strengthened by increasing sheet thickness. On the right side of FLC, the relation between limit strain points with different thicknesses is linear under one certain loading path. Thickness has decisive effect on through-thickness normal stress level and the changing trendy of through-thickness normal stress during calculation is different under different stress condition.     

蜂窝夹层板撞击实验数据中的野值判别

基于超高速撞击物理实验数据对蜂窝夹层板撞击极限方程进行修正是获得高可信度新方程的一种常用方法,为了提高物理实验数据的可靠性,以国外131个碳纤维复合材料(CFRP)面板的蜂窝夹层板实验数据为对象,进行野值判别方法研究,发现该批数据中存在1个野值。将该野值剔除并基于剩余的130个数据重新进行方程修正后,新方程的总体预测率和安全预测率分别达到82.3%和93.1%,其绝对误差平方和、相对误差平方和分别为0.010、0.506,相对于剔除野值前的修正方程有所改善,表明实验数据野值判别方法可行、有效。为考核方法的适用性,对铝合金面板的蜂窝夹层板的实验数据也进行野值判别分析,结果显示该方法可合理识别野值。     

弯曲通道模拟离心条件下的主燃级和预燃级联焰试验

冲压转子发动机是冲压发动机和燃气涡轮发动机的有机结合,其结构简单。冲压转子发动机燃烧室由于其内部受到强离心力场的作用,燃烧室火焰的稳定燃烧以及传播都会受其影响。为了得到离心力场对分级燃烧中两级联焰的影响规律,本文进行了试验研究工作。针对燃烧室在强离心条件下的燃烧特点,采用弯曲通道模拟气流的离心效应。在弯曲试验段上对预燃级和主燃级进行了联焰研究,试验在常温常压条件下进行,进口气流速度范围为10~70m/s。试验中考察了离心力、燃油分级比例以及主燃级燃油喷射初始角度对联焰的影响,试验结果初步验证了燃烧方案的可行性,为冲压转子发动机燃烧室的研究奠定了基础。     

纤维增韧陶瓷基复合材料的比例极限应力与残余热应力关系

从细观力学角度分析并建立了纤维增韧陶瓷基复合材料从制备温度冷却到室温过程中产生的残余热应力与复合材料的比例极限应力的关系模型。该模型表明,减少复合材料的残余热应力或提高复合材料的纤维与基体的模量比,均可提高复合材料的比例极限应力。通过单调拉伸实验测试了先驱体浸渍裂解法(PIP)制备的2D SiC/SiC复合材料的比例极限应力,并采用文中建立的比例极限应力与残余热应力关系模型,计算出复合材料SiC基体的残余热应力为-19.5 MPa。分析表明,该结果是合理的。此外,引用了公开文献报道的5种复合材料体系数据,用于验证文中所建立的比例极限应力与残余热应力关系模型的适应性和可靠性,计算结果与实验结果最大误差为18.6%,表明该模型具有较好的适应性和可靠性,可为纤维增韧陶瓷基复合材料的研究提供新思路。     

SF6分解气的近红外在线检测技术研究

为满足SF6绝缘电气设备故障监测与预警的实际需求,分析了国内分解气检测研究现状.对比近红外与中红外吸收光谱检测技术,提出近红外吸收光谱技术在线检测的技术方案.计算分析待测气体特征谱线的吸收系数、吸收光程和电路信噪比对精度的影响,完成系统参数设计.提出SF6分解气在线检测系统方案,实现对H2S、HF和CO这3种气体测量.数据分析表明,系统检测精度优于5×10-7,表明该系统满足电力行业在线测量的需求.     

基于截尾概率-非概率混合模型的可靠性优化算法

针对工程中截尾概率变量与非概率变量同时存在的情况,给出一种新的截尾概率与非概率混合可靠性模型。在该混合可靠性模型基础上,按照可靠性指标(RIA)法给出双层嵌套可靠性优化模型,并采用改进搜索策略后的ST-Powell优化算法在外层搜索设计变量的最优值,内层采用能保证收敛的改进的有限步长迭代法求解混合可靠性指标。数值算例表明,改进搜索策略后的ST-Powell优化算法的全局寻优性得到显著提升;改进搜索策略后的ST-Powell优化算法与改进的有限步长迭代法相结合求解双层嵌套混合可靠性优化模型的正确性得到验证,且对于非线性程度较高的极限状态函数同样能够得到满足截尾概率与非概率混合可靠性模型指标要求的最优解,并对工程结构算例具有很好的适应性。     

波音747-400F货机侧货舱门操作系统故障分析与维护

波音747-400F侧货舱门操作系统的故障关系到飞机能否正常装卸货物,对减少过站时间、避免延误、提高航空公司运力都有一定影响。本文从该系统的功能特点和故障数据统计出发,对飞机侧货舱门操作系统的常见故障进行全面分析,并根据分析结果提出相应的航线和工程维护措施。     

On the effect of considering more realistic particle shape and mass parameters in MMOD risk assessments

One of the primary mission risks tracked in the development of all spacecraft is that due to micro-meteoroids and orbital debris (MMOD). Both types of particles, especially those larger than 0.1 mm in diameter, contain sufficient kinetic energy due to their combined mass and velocities to cause serious damage to crew members and spacecraft. The process used to assess MMOD risk consists of three elements: environment, damage prediction, and damage tolerance. Orbital debris risk assessments for the Orion vehicle, as well as the Shuttle, Space Station and other satellites use ballistic limit equations (BLEs) that have been developed using high speed impact test data and results from numerical simulations that have used spherical projectiles. However, spheres are not expected to be a common shape for orbital debris; rather, orbital debris fragments might be better represented by other regular or irregular solids. In this paper we examine the general construction of NASA’s current orbital debris (OD) model, explore the potential variations in orbital debris mass and shape that are possible when using particle characteristic length to define particle size (instead of assuming spherical particles), and, considering specifically the Orion vehicle, perform an orbital debris risk sensitivity study taking into account variations in particle mass and shape as noted above. While the results of the work performed for this study are preliminary, they do show that continuing to use aluminum spheres in spacecraft risk assessments could result in an over-design of its MMOD protection systems. In such a case, the spacecraft could be heavier than needed, could cost more than needed, and could cost more to put into orbit than needed. The results obtained in this study also show the need to incorporate effects of mass and shape in mission risk assessment prior to first flight of any spacecraft as well as the need to continue to develop/refine BLEs so that they more accurately reflect the shape and material density variations inherent to the actual debris environment.     

一种非线性飞行控制律评估方法研究

研究了一种基于改进遗传算法的非线性评估方法。将非线性准则转换成简单的适应度函数,通过寻优找到最坏情况,在其基础上实现评估。仿真结果表明,该方法不仅能在各个飞行状态对飞行控制律进行非线性准则评估,而且能找出飞行包线内的最坏飞行状态,细化飞行包线,方法使用灵活,结果可靠。